Tungsten carbide

Tungsten carbide

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New generation of wear-resistant tungsten carbide

  • New generation of wear-resistant tungsten carbide
  • New generation of wear-resistant tungsten carbide
New generation of wear-resistant tungsten carbide New generation of wear-resistant tungsten carbide
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New generation of wear-resistant tungsten carbide

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Material table

Brand comparison Density g/cm3 ±0.1 HRA ±0.5 TRS N/mm2 use
Variety differentiation ZCCF brand * * *
For wear-resistant tools ZW4G
KG05
15.00 93.00 2900 Drawing tube, drawing wire, shrinking tube, wear-resistant and spinning die, powder metallurgy, etc.
ZW4T


15.10 93.80 2800
ZW6G G2 KG1 C01 14.90 92.00 3000
ZW6T


14.95 92.80 2900
ZW06 G2 KG2 C02 14.98 91.00 3500
ZW08 G3 KG3 C03 14.75 90.00 3400
ZW10 G4

14.60 89.50 3600
ZW12 G5 KG5 S155 14.40 88.50 3800 Wear-resistant and impact-resistant die, etc Example :cutting die, strong beam die for screws, etc.
ZW14 G6 KG6 E36 14.10 87.50 3500
ZW70


14.07 87.00 3600 Beam rod, stretching
ZW16 CD650 KG7
13.85 89.00 4100 Stamping die, drawing/forming die for all kinds of sheet
For impact-resistant tools ZW18C
KE18
13.60 83.50 2800 Screw die all tungsten one punch, etc
ZW15C
VA70 C27 14.00 86.50 2900 Impact-resistant forging die, drawing tooth die, etc
ZW20C G7 VA80 C28 13.55 84.40 3200 Screw die, six-piece die, nut die, cutting die, etc
ZW22C
VA90 E55 13.36 83.50 2600 Nut die, wire cutting die, punching die, etc
ZW25C
VA95 C11 13.10 81.00 2800 Impact-resistant forging die, nut die: used for sleeve, etc
ZW27C


12.95 80.00 2900 Large flange
ZC18C
ST-6 SI65 13.60 86.50 3200 Tin screw die, general straight hole die, triangular main die, etc
ZC20C
ST-7
13.50 85.50 3200 Nut die, screw die, etc
ZC20 G7
E40 13.38 86.30 3200
ZC22C


13.18 84.50 2860
ZC25C


13.05 82.50 2800 Tin nut die, screw die, etc
ZB18
EA65
13.70 84.50 2900 Ordinary screw die
ZB20C G7 ST-1
13.45 84.40 3000 Screw die and stainless steel screw die and dishes
ZW23

SI85 13.25 84.10 3000 Tooth die, large flange, six-piece die
ZC23C


13.17 83.50 2700 Stainless steel screws die, nut die
ZW80


13.09 84.20 2800 Flower tooth die, head forming die
ultramicron HZ88 ZN01 WF15 ultramicron 14.40 92.00 3300 Steel, cast iron drill, reamer and other cutting tools tungsten steel punch rod
HZ86 ZN15 WF20 ultramicron 14.15 91.50 3600
ZW30

ultramicron 14.05 91.00 3300
For heat-resistant tools HZ40
HA60 Heat resistance 13.97 84.80 2690 Hot extrusion die, hot forging die, etc
ZW40

Heat resistance 14.25 86.00 2600
HZ60

Heat resistance 13.42 82.50 2800
HZ65

Heat resistance 13.40 85.00 2900
HZ70

Heat resistance 13.45 84.50 3000
A new generation of high abrasion resistance, high impact-resistance cold heading, cold forging die ZC50


13.88 89.50 3800 Stretching die, strong beam die
ZC60


13.78 86.50 3300 stretching and shrinking die
ZC65


13.90 87.50 3400
ZC68


13.85 86.50 3450
ZC70


13.80 88.00 3400
ZC85


13.10 83.60 2700 Large flange, head forming die, six-piece die
ZC86


13.30 84.00 2860 Flower tooth belt rod
ZC89


13.05 83.00 2900 Screw die and stainless steel screw die and dish die

Work flow

  • Raw material
  • dosing
  • mixed
  • Press forming
  • Pressure sintering
  • Product inspection

Work flow

Physical and chemical properties

1
Specific gravity

The specific gravity of cemented carbide decreases with the increase of drill content, and the grain size of tungsten carbide does not affect the specific gravity value.

2
Coefficient of thermal expansion

When cemented carbide is used in different temperature environments, the coefficient of thermal expansion is a very important factor. When cemented carbide is welded with other materials like steel, cracks often occur. This crack is caused by different coefficient of thermal expansion. The coefficient of thermal expansion of cemented carbide should be 1/2-1/3 of steel. The coefficient of thermal expansion increases with the increase of drill content.

3
Coefficient of heat conduction

At high temperatures, the coefficient of thermal conductivity is as important as the coefficient of thermal expansion. The thermal conductivity of cemented carbide with tungsten carbide and drill particles is twice as big as that of steel and decreases with the increase of drill content.

4
Magnetism

Although carbides such as tungsten carbide are non-magnetic, its metal complexes, such as diamonds, are magnetic. Therefore, it is affected by the amount of metal it binds. However, non-magnetic alloys can be obtained by changing the composition of the alloy, for example, when nickel is added as a binding metal, its magnetic permeability is approximately 1.

5
Oxidation resistance

In the high temperature atmosphere (oxidation) environment, cemented carbide is easy to produce quality degradation and other problems due to oxidation. In the oxidizing environment, the bonded metal is first oxidized at low temperatures, and tungsten carbide also begins to oxidize when the temperature exceeds 700°C. Therefore, the composition and quantity of the combined metal in the temperature range below 700°C determines the oxidation control factors. In the field of high temperature at 700°C, adding Tic, Tac and other carbides to adjust the grain size of WC is an effective control method.

6
Corrosion resistance

Cemented carbide shows different corrosion phenomena in different use environments (temperature, humidity, solution, various types of bonded metals, electrical energy, etc., all affect corrosion factors). The strength of the material is weakened due to local corrosion. Therefore, it is very necessary to understand the factors that produce corrosion in different environments. As for the corrosion resistance of cemented carbide, metal bonding is significant.

7
Porosity

Porosity indicates the state of fine empty holes in the polished surface microstructure of the cemented carbide. In the cemented carbide made of powder metallurgy, the porosity sometimes causes the alloy strength degradation and surface defects. In order to suppress and eliminate pores, our company constantly takes measures to improve systems and processes. Pressure sintering furnace, hot isostatic pressing sintering and hot isostatic pressing device have been developed. The porosity has passed the Superhard Tool Association standard and CS-006B standard test (cemented carbide porosity classification standard) for high-precision detection.

Here are the classification guidelines:

Class A: Porosity is less than 10um, divided into A02-08 four grades qualified range: below A02 Class B: porosity is 10-14um, divided into B02-08 four grades qualified range: below B02.

Class C: Free carbon porosity is divided into four grades of CO2-08, and the qualified range is below CO2.

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